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Kaolin

Kaolin / China Clay Pakistan

We have nine washing plant with huge production capacity nearby mining area. We have rich experience in processing minerals. We have perfect washing system which is capable of removing all the impurities. We have differentiated material by their whiteness and chemical physical property. 80% Levigate China Clay is supplied in the ceramic market.

Iron Ore

APPLICATION

Sanitary Ware Body
Ceramic engope & Glaze
Vitrified Body
Wall, Floor, and Sanitary Ware Glaze
As a refractory raw material
Insulator LT & HT
Bone China, Crockery, Porcelain
Tableware and stoneware
Our Kaolin Production Plant

KAOLIN PROCESS

Step 1 : Mining & Transportation

Journey of water washed China clay (Kaolin) is start from mines. Raw China clay (Kaolin) is extracted from China clay (Kaolin) mines & transported to the water wash plant facility.

Step 2 : Blunged

Raw China clay (Kaolin) is mixed with water to create milk-shake-like slurry. Slurry is simply the water and dispersed clay mixture, which puts the clay particles in suspension.

Step 3 : De – Gritting

The dispersed China clay (Kaolin) slurry is usually transported through pipelines to degritting facilities, where coarse impurities (such as quartz, sand, muscovite mica, and heavy minerals) are removed from the dispersed kaolin slurry with the help of gravity.

Step 4 : Solid-Liquid Separation

Here 35-40% solid concentration slurry is fed in to the filter press by stroke pumps to separate water from dispersed China clay (Kaolin) slurry. Here due to stickiness of the clay pressure is maintaining up to 8 kg/cm2.After formation of clay cake the moisture content varies from 23-25%.

Step 5 : Filtering and Brightness Enhancement

With both the fine and coarse China clay (Kaolin) particle fractions, brightness is enhanced through one or more processes which will remove iron, titanium, organic, and other undesirable elements.

Step 6 : Sun Drying

Wet cake of China clay (Kaolin) having 23-25 % moisture is dried with the help of natural resource. Generally sunlight & wind are used for the same. Here moisture of dried China clay (Kaolin) cake is maintained 5-6 %.

Step 7 : Powdering and Packing

Dried China clay (Kaolin) material is now ready for packing, powdering or loose dispatch as per customer’s requirement. Here size of China clay (Kaolin) lumps material is maintained 4-5 inch.

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    Specifications of Kaolin / China Clay

    Element Method Result
    SiO2 Fusion Acid Digestion / Gravimetric 45.96%
    Al2O3 Gravimetric / AAS-Flame / ICP-OES 36.82%
    Fe2O3 Fusion Acid Digestion / AAS-Flame 0.32% - 0.98%
    TiO2 Multi Acid Digestion (ICP-OES) 0.32%
    CaO Multi acid digestion final finish AAS/ICP-OES 0.58%
    MgO Titrimetric / AAS-Flame / ICP-OES 0.02
    Na2O Multi Acid Digestion (AAS Flame /ICP-OES) 0.16%
    K2O Multi Acid Digestion (AAS Flame /ICP-OES) 0.37%
    LOI Gravimetric 13.63%
    SO3 Acid Digestion (Gravimetric) 0.23%
    Chromium (Cr) Multi Acid Digestion AAS Flame/ICP OES <0.01%
    pH (05% Solution) Instrumental 7.98
    Moisture Gravimetric 3.58%
    Whiteness (Ry) Instrumental 80.89%
    Br_bright R457 Based on ISO 2470-1-2009 (E) 75.01%
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