Products
Kaolin / China Clay
Kaolin
Kaolin / China Clay Pakistan
We have nine washing plant with huge production capacity nearby mining area. We have rich experience in processing minerals. We have perfect washing system which is capable of removing all the impurities. We have differentiated material by their whiteness and chemical physical property. 80% Levigate China Clay is supplied in the ceramic market.
APPLICATION
Sanitary Ware Body
Ceramic engope & Glaze
Vitrified Body
Wall, Floor, and Sanitary Ware Glaze
As a refractory raw material
Insulator LT & HT
Bone China, Crockery, Porcelain
Tableware and stoneware
Our Kaolin Production Plant
KAOLIN PROCESS
Step 1 : Mining & Transportation
Journey of water washed China clay (Kaolin) is start from mines. Raw China clay (Kaolin) is extracted from China clay (Kaolin) mines & transported to the water wash plant facility.
Step 2 : Blunged
Raw China clay (Kaolin) is mixed with water to create milk-shake-like slurry. Slurry is simply the water and dispersed clay mixture, which puts the clay particles in suspension.
Step 3 : De – Gritting
The dispersed China clay (Kaolin) slurry is usually transported through pipelines to degritting facilities, where coarse impurities (such as quartz, sand, muscovite mica, and heavy minerals) are removed from the dispersed kaolin slurry with the help of gravity.
Step 4 : Solid-Liquid Separation
Here 35-40% solid concentration slurry is fed in to the filter press by stroke pumps to separate water from dispersed China clay (Kaolin) slurry. Here due to stickiness of the clay pressure is maintaining up to 8 kg/cm2.After formation of clay cake the moisture content varies from 23-25%.
Step 5 : Filtering and Brightness Enhancement
With both the fine and coarse China clay (Kaolin) particle fractions, brightness is enhanced through one or more processes which will remove iron, titanium, organic, and other undesirable elements.
Step 6 : Sun Drying
Wet cake of China clay (Kaolin) having 23-25 % moisture is dried with the help of natural resource. Generally sunlight & wind are used for the same. Here moisture of dried China clay (Kaolin) cake is maintained 5-6 %.
Step 7 : Powdering and Packing
Dried China clay (Kaolin) material is now ready for packing, powdering or loose dispatch as per customer’s requirement. Here size of China clay (Kaolin) lumps material is maintained 4-5 inch.
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Specifications of Kaolin / China Clay
Element | Method | Result | SiO2 | Fusion Acid Digestion / Gravimetric | 45.96% |
---|---|---|
Al2O3 | Gravimetric / AAS-Flame / ICP-OES | 36.82% |
Fe2O3 | Fusion Acid Digestion / AAS-Flame | 0.32% - 0.98% |
TiO2 | Multi Acid Digestion (ICP-OES) | 0.32% |
CaO | Multi acid digestion final finish AAS/ICP-OES | 0.58% |
MgO | Titrimetric / AAS-Flame / ICP-OES | 0.02 |
Na2O | Multi Acid Digestion (AAS Flame /ICP-OES) | 0.16% |
K2O | Multi Acid Digestion (AAS Flame /ICP-OES) | 0.37% |
LOI | Gravimetric | 13.63% |
SO3 | Acid Digestion (Gravimetric) | 0.23% |
Chromium (Cr) | Multi Acid Digestion AAS Flame/ICP OES | <0.01% |
pH (05% Solution) | Instrumental | 7.98 |
Moisture | Gravimetric | 3.58% |
Whiteness (Ry) | Instrumental | 80.89% |
Br_bright R457 | Based on ISO 2470-1-2009 (E) | 75.01% |